Case Study:
Returns Management
Expertise
in Returns Management – Delivers business benefits and Financial Results
Case Study
April
2002
Customer service
processes are crucial to the success of many types of business from insurance
companies, electronics and aircraft manufacturers to retail stores. These processes have an enormous effect on
the performance of follow-on sales.

Over the years, certain
software vendors have developed expertise in analyzing business operations and
processes specifically regarding the customer services supply chain.
Certain software
vendors deliver financial improvements to clients by analyzing the customer
services processes and finding the key areas where changes can make huge
financial payoffs rapidly. In addition,
by leveraging particularly keen understanding of customer services supply chain
management, Internet software vendors can offer web-based enterprise software
products as solutions to customer services operations.
Certain internet
software vendors deliver rapid financial performance improvement to customers
by analyzing processes that are often overlooked in the areas of customer
services. Until recently, organizations
have neglected most areas of customer service processes by considering them
irrelevant, while they can be turned into goldmines. Transforming customer services into
profitable processes by reducing costs and increasing repeat purchases from
satisfied customers represent an enormous opportunity at most companies. This is often an area where most organizations
over look huge improvements in their financial performance.
One example of how internet
vendors help to deliver immediate financial benefits to customers lies in
returns management. In this particular
case study, a certain software vendor realigned the entire customer services
supply chain for the customer from the call center, as the main front-end
activity, the “hub” of communications and processes, to the back-end where
logistics applications capture all types of information from parts inventory
velocity to product weakness as the cause for service calls in the first
place.
In this case study,
we review one electronics equipment manufacturer. We focus on one particular pocket of
opportunity for rapid benefits, the returns processes. This is a particularly interesting area
because, for many organizations, it holds many “gottchas.”

Product returns
represent by far one of the most costly areas in the customer services supply
chain. Return costs come in various
forms, for example:
·
Inefficient
Returns Logistics: in the labor
and overhead of the returns logistics alone, one product returned can cost an
electronics equipment manufacturer easily $300 to $400 per item
·
Revenue
reduction: the sales revenue
for many of the products returned for a cash pay-back
·
Devaluation/Loss: once a product is returned, usually it losses roughly 50%
of its original value
·
Ineffective
Customer Response: the issues
of frustrated customers who may not care to make any future purchases
Issues regarding
returns are often overlooked because they are counter-intuitive. Consider the case where you have 500
customer-service representatives responding to customer requests for help in a
call center. This call center staff is
large and, on an hourly basis represents a relatively high operational cost
with hourly wages at, say, $12 for representatives who merely answer the phone
and make suggestions to the customer about how to resolve product issues. If you calculate 500 service representatives
by $12 per hour at 40 hours per week, you discover that the monthly cost is
$960,000
Consider also that at
this same organization, the returns costs are high at $300 to $400 per item
returned. If returned products represent
13% of the revenue at a company with $900M in annual revenue and factoring in
50% devaluation on the returns, it behooves one to find a way to reduce these
costs of more than $58M yearly. Avoid
returns.
We need to consider
why people would want to return a product.
Since returns are one of the most costly areas of customer service
2supply chain management, it is worth our time to analyze why they occur. There are several reasons why a customer
returns a product after sales such as the following:
Defective: The buyer found the product defective or broken once
unwrapped
Difficult to Use: The customer had difficulty in understanding how to use the
product
Buyer’s Remorse: After the purchase, the buyer discovers that the product
does not match exactly with the expectations or needs
In this case study,
as indicated above, with a return rate per revenue of 13%, if we can reduce the
costs associated to the returns process, we can drastically reduce the returns
costs as indicated in Chart A, which indicates a reduction in returns from 13%
to 6%, a decrease of over 50% or from $58M to $27M.
The Root Cause of ReturnsOn the surface, one might consider reducing costs by reducing the overhead of the $960k/month in the call center. The solution to this type of situation is, however, somewhat counter-intuitive.
By looking at this
situation, we might put it into an equation format something like this:
The question
now is, what part of the equation do we change in
order to reduce the customer services operational costs? Surprisingly, many organizations reduce costs
in the call center. Seeing the customer
services operations as a cost center, most organizations look at the head count
and associated hourly costs in the call center to respond to the phone and they
make the decision to reduce either the number of customer service
representatives in the call center or their hourly wage or both.
This type of decision
represents one of the “gottchas” we warned about at the beginning of this case
study. One of the solutions to this
situation is counter-intuitive. We have
to look at the root cause of the cost drivers, not the costs to run the call
center, the operational costs.
If we reduce the
quantity or the quality of the call center representatives, the volume of calls
will increase. The more times the
customers have to call to resolve product issues, the more frustrated they
become and the higher is their propensity to return the product.
With the appropriately
qualified call center representatives, who demand a slightly higher hourly
wage, we can reduce the volume of calls as indicated in chart B. We want to reduce the volume of calls for
several reasons. Each call in itself is
costly. More importantly, the more we
can resolve customer questions, frustrations and issues during the first call,
the more we reduce the number of returns.
Remember, returns represent the highest costs in this case study, not
the call center.
We want to
staff the call center with well qualified representatives who can eliminate
customer frustrations, at the initial stages, especially the three causes for
product returns that we listed above: defectives, lack of help in using the
product, changes in expectations about the product. By resolving customer frustrations within
minutes of their first call, the more we can drastically reduce some of the
highest costs in the customer service supply chain, namely, returned products.
Since we can drastically
reduce the customer services costs by measuring and monitoring each of the key
performance indicators, organizations require information systems that deliver
this type of business intelligence in real-time.
For example, in this
case study we learned that when the well-qualified representatives eliminate
customer frustrations within minutes of the first call, we want to measure and
monitor how well each representative achieves this important goal. Consider Chart C.
We have walked through one case study. There are many different case studies, each
one deriving wealth from the various areas in the customer services supply
chain. Each case study helps us to
discover where certain links in the chain are particularly weak.
We can analyze some of the various processes and activities
within the customer services operations in similar manner and deliver rapid
financial results to our customers. For
example, in another case involving a leading electronics retailer, we were able
to reduce the returns rate from 2.5% to 2.1%, thus resulting in a financial
benefit of over $60M within the first year for returns alone.
From this one case study alone there are several lessons
worthy of review. For example, we worked
the situation down to its essentials, its root problems. We discovered that by increasing the human
skills at the customer-facing activities, namely in the call center
representatives, we reduced the much higher costs at the back-end by mitigating
any sources of customer frustrations. This led to reducing the number of
returns thus reducing the lost revenue and the loss of value in products once
returned.
Capabilities at the call center are important. Call center performance depends on many
features, among them are:
·
Skilled service agents who can deal with frustrated
customers and even increase customer satisfaction from bad situations in order
to increase repeat purchases and customer referrals, thus increasing revenue
·
An information system in the call center that
delivers real-time business intelligence to enable employees to make the most
appropriate, well-informed decisions
·
A customer interaction journal that enables employees
to communicate with customers in a well-informed, consistent and personalized
manner regardless of contact person or department
·
A knowledge base that delivers product information at
the service agent’s finger tips in order to resolve issues quickly
·
Multiple channels of communication that make it easy
and flexible for customers to communicate and find answers to their questions
·
Efficient back-end logistics that optimize the
process of handling those returns that could not be avoided at the front-end in
dealing with the customer
·
Visibility in the returns logistics so that customers
can track the progress and status of services
·
Parts inventory – business intelligence that enables
managers to maintain the right part inventories in order optimize repairs and
other services
·
Business Intelligence enabling managers to prevent
errors such as over stocking products or even procuring products that indicate
a high level of returns
A few web-based
enterprise software solutions for customer service supply chain management have
already transformed many service operations into highly profitable business
processes. Although various types of
organizations harness the financial benefits of using internet applications in
their own unique ways, certain common capabilities reappear in all success
stories such as real-time, end-to-end visibility and measurement of processes
and their performance, collaboration across departmental and company walls,
resource and asset optimization, improved customer personalization and
increases in repeat customer revenues.
Realizing these and
many other benefits, as depicted in Chart D, however, requires an
implementation methodology that is rigorous enough to prove results in early
successful pilots and builds momentum with creditability.
Making changes in an
organization has become the only constant part of competing. The organizations that keep pace with market
trends can expect industry average results.
The organizations that make the type of innovative changes to business
process that implement new ideas, they can expect above average results.
Most sustainable
competitive advantages arise from unique ways of conducting business that focus
on wealth creation. Since organizations
have neglected to transform their customer service operations into wealth
creation processes, for the most part, they tend to perform quite poorly. Bringing wealth creating innovation to the
customer services operations is what we are all about. This is what we can deliver to your
organization. This is our area of
expertise.
The organizations
that move first and move with smart innovations, they seize the opportunity to
benefit from major wealth creation. They
are building sustainable competitive advantages that outstrip any one else in
their industry.
The time for action
is now.